Forming Fabric

Forming Fabric

Forming fabrics (also known as forming wire) for paper machines and nonwoven forming machines. 1-layer, 1.5-layer, 2-layer and 3-layer constructions with anti-hydrolysis monofilament.

Our forming fabrics keep paper machines, belt conveyors and nonwoven fabric forming machines running at full speed.

Close-up of a polyester forming fabric for paper machines
Close-up of a polyester forming fabric for paper machines.
Flexible graphite sheets, the heat-spreading graphite film layer formed on our fabrics
Graphite sheet — one of the three forming routes this page covers.
Paper machine running forming fabrics in the wet end of a paper machine
Paper forming — the PMC flagship duty.
Single-layer flat-yarn dryer fabric, also used as the forming deck fabric on spunlaid nonwoven lines
Nonwoven forming — the spunlaid deck fabric.

Three forming routes, one weaving platform

Graphite and thermal-sheet forming, paper machine forming (the PMC flagship) and nonwoven web formation — all three run on the same anti-hydrolysis monofilament platform. The quick specs above and the FAQ below cover how we specify each route.

Aurora forming fabrics — factory test data (max width 6000 / 4200 mm)
ModelWarp yarn (mm)Weft yarn (mm)Warp/Weft dens. (/cm)WeaveAir perm. (CFM)Thickness (mm)Weight (g/m²)Tensile (N/cm)
611PET 0.8 × 0.42 redPET 0.8 white11 / 5.52/2 twill7991.258961102
624PET 0.5 whitePET 0.5 white24 / 12Double layer7812.2612121029
656PET 0.35 whitePET 0.55 white33 / 8.44/1 satin211–2190.928901502
656APET 0.35 whitePET 0.55 white40 / 114/1 satin76–860.928901151

Applications

Specifications

Constructions:1-layer, 1.5-layer, 2-layer, 3-layer (SSB)Yarn:polyester (PET) monofilament, anti-hydrolysis optionSeam:pin seam, clipper seam or endless on requestEdges:sealed or reinforcedWidths and lengths:customOEM/ODM:available

Frequently Asked Questions

What is a forming fabric and why is it also called forming wire?

A forming fabric is the woven monofilament belt that forms and dewaters the fiber web at the wet end of a paper machine. It is still commonly called a forming wire (or simply wire) because early paper machines used woven bronze wires — polyester fabrics replaced them, but the old name survives among machine crews.

Which layer construction should I choose?

1-layer fabrics give maximum drainage for fast machines and heavy stock; 2-layer and 3-layer (SSB) constructions give a smoother surface, better fiber support and finer retention for quality grades. We recommend per paper grade and machine speed.

What does mesh count mean on a forming fabric?

Mesh count is the number of MD yarns (and CD yarns) per centimetre — higher counts mean smaller openings and better fiber retention, lower counts drain faster. Our spec table lists typical mesh counts per series.

Do you offer anti-hydrolysis forming fabrics?

Yes. Anti-hydrolysis monofilament extends fabric life in hot, humid forming sections — typically the economical choice for brown-stock and recycled lines.

Can you make belts endless or with special seams?

Yes: pin seams, clipper seams and endless (seamless) edges, with sealed or reinforced edges to suit your machine.

Do you supply fabrics for nonwoven forming machines?

Yes — spunlace, needle-punch and airlaid forming fabrics are a core line, in the same anti-hydrolysis polyester monofilament.

Do you supply forming fabrics for graphite sheet lines?

Yes. We weave the forming-deck and support-conveyor fabrics for continuous flexible-graphite and thermal-film lines — even fine support for uniform calendering, a release surface graphite will not cling to, heat stability, and anti-static yarns as standard (graphite dust is conductive).

Graphite sheet or vapor chamber — what does the fabric form?

The fabric forms the graphite / thermal sheet itself (expanded-graphite mat or cast film). The sheet is later laminated into vapor-chamber and heat-spreader assemblies; the copper chamber itself does not run on a forming fabric.

Request a quote for forming fabric

Custom sizes, seams and materials — OEM/ODM available.

Contact Us
Contact Us

Tell us about your filtration duty

Send your machine model, slurry/product type, and operating conditions — our engineers will recommend the optimal weave and quote within 24 hours.

Email: johnson@aurora-filtech.com
Tel / WhatsApp: +86 152 0611 9266
UK Office: 8 Standard Road, London NW10 6EU, GB
China Factory: Room 1103, Guanhe East Rd, Tianning District, Changzhou, CN
⚡ 24h Response Fast technical quote & selection
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